How to Optimise Manufacturing Performance with Reliable Hydraulic Filtration

Why Filtration is Important in Manufacturing

Founded in 1958, Hengst is a family-owned business with over 3,500 employees in 21 locations worldwide. Known for its high-quality filtration technology, Hengst is a trusted partner for industries around the world. With a focus on innovation and quality – Hengst offers solutions designed for the needs of the manufacturing sector.

In manufacturing, reliable machinery and smooth
operations are essential for meeting production goals

and staying profitable. Contamination in hydraulic systems can harm both your equipment and your bottom line, that can lead to costly downtime, increased frequency of repairs, and shorter equipment life.

Having quality filtration solutions are crucial to prevent these issues and keep your manufacturing operation running smoothly.

DID YOU KNOW?

The Problems Caused By Contamination In Your Hydraulic Systems

Contamination is an ever-present threat in hydraulic systems and can lead to substantial disruptions in your manufacturing processes. Dirt, metal particles, and oil impurities can cause:

  • Frequent Downtime: Clogged filters can shut down operations, causing delays and extra repair costs.
  • Faster Wear and Tear: Contaminants damage equipment and reduce
    its lifespan.
  • Wasted Resources: Low-quality filters need replacing more often, wasting time and money.
  • Inconsistent PZ Poor filters don’t catch all contaminants, which can lead to serious damage.

THE SOLUTION

Why Hengst is the Right Choice For Your Plant and Equipment

Hengst offers a wide range of hydraulic filters that
tackle contamination and ensure your equipment
keeps running smoothly. Here’s why Hengst filters
are the right choice for you:

  • Efficient Filtration: Our advanced filters catch even the smallest particles, keeping your machinery protected.
  • Built to Last: Hengst filters are made to handle high pressure and tough conditions.
  • Longer Lifespan: Durable filters reduce the need for replacements, lowering maintenance costs.
  • Compatible with Many Systems: Hengst filters fit a wide range of hydraulic systems, making integration easy.
  • Eco-Friendly: Our filters are designed to reduce waste and support sustainable practices.

Hengst Filtration

The Trusted Filters for Manufacturing Reliability

When it comes to protecting the plant and equipment in your manufacturing operation, Hengst hydraulic filters deliver reliable, high-performance filtration.

Hengst Filtration (formerly Rexroth) have a range of high quality filters, innovative filtration elements and advanced monitoring technology.

Hengst filters are adaptable and built to meet the needs of demanding and critical industries.

By using Hengst Filtration in your manufacturing operation, you can protect your machinery, increase productivity, and cut down on maintenance costs.

How Hengst Filters Work to Optimise Performance

Hengst filters use a multi-layer filtration system that
work together to keep your system running smoothly
and protect sensitive parts from damage.

  • Pre-Filtration: The outer layers trap large particles, protecting the inner layers.
  • Fine Filtration: Microfibers in the inner layer capture smaller particles, keeping the oil clean.
  • Support Structure: Strong cores help the filter handle high pressure.

HYDRAULIC FILTRATION QUICK TIP

How to Install Hengst Filters?

Proper installation ensures your filters work as intended. Follow these steps for easy installation:
    1. Prepare the System:
        • Turn off the hydraulic system and relieve pressure.
        • Get the correct replacement filter and any tools needed.
    2. Remove the Old Filter:
        • Unscrew and remove the used filter carefully.
        • Clean up any leftover oil or debris.
    3. Clean the Housing:
        • Clean the filter housing to remove contaminants.
        • Check for damage or worn seals and replace them if needed.
    4. Install the New Filter:
        • Lightly coat the filter’s seal with clean hydraulic oil.
        • Screw the new filter into place by hand or with the appropriate tool.
    5. Restart the System:
        • Slowly restart the system and check for leaks.
        • Monitor the pressure to make sure everything is working properly.
    6. Check Again After a While:
        • After running the system for a short time, check the filter and housing again for any leaks or issues.

By following these steps, you can keep your system running at its best.

Hengst Range of Filters for Mining Applications

Inline Filters: These filters are placed directly in the flow line, ensuring the filtration of contaminants before they reach important system components.

Return line Filters: Ensure that contaminants returning to the hydraulic tank are captured to prevent damage to the pump and other critical components.

Duplex Filters: Equipped with two filter elements, these systems allow uninterrupted operation, ensuring mining operations can continue even during maintenance.

Breather Filters: Prevents dust and contaminants from entering hydraulic reservoirs, these filters maintain the cleanliness of the fluid, even in dusty and high- humidity environments.

Suction Filters: These filters protect pumps from incoming contaminants, preventing costly damage to pumps and other hydraulic system components.

Basket Filters: These filters remove larger particles that may cause damage or system inefficiency in mining equipment.

Spin-On Filters: Easy to replace, these filters maintain oil cleanliness, ensuring smooth hydraulic system function in demanding environments.

Sensors and Measurement Technology: These sensors track fluid cleanliness, pressure, and other key parameters, providing real-time monitoring and proactive maintenance.

Why You Should Use Smart Sensors for Predictive Maintenance

When you choose to use Hengst Filtration your filters can be fitted with advanced sensors that provide real-time monitoring. The benefits of this to your manufacturing operation:

  • Clogging Indicators: Alerts you when a filter needs to be changed, which reduced unplanned downtime and
    prevents inefficiencies.
  • Fluid Quality Monitoring: Ensures your fluid stays clean and enables optimum performance of your
    equipment.
  • Predictive Maintenance Data: Helps you plan maintenance ahead of time and enables better utilisation of
    resources.
With Hengst’s advanced sensor technology, you gain the ability to predict and address potential issues before they cause costly breakdowns, ensuring optimal uptime and avoiding unnecessary repair costs. These sensors allow you to keep track of filter health and schedule maintenance when necessary.