Hengst Innovation Guide - Boosting Mining Equipment Performance with High Quality Filters
In the mining industry, hydraulic filtration is not just a technical requirement but a crucial aspect of operational efficiency. Hydraulic systems in mining machinery operate under some of the harshest conditions in any industry, with exposure to dust, dirt, moisture, and extreme temperatures.
When contaminants enter hydraulic systems, they can cause system failures, increased wear on components, and inefficiencies that impact productivity.
In these environments, every minute of downtime can lead to significant losses in productivity and operational cost.
This is why investing in high-quality hydraulic filters that ensure reliable equipment operation is the key. Hengst Filtration offers high quality filters to keep mining machinery running efficiently, with reduced downtime, lower maintenance costs and longer operational lifespans.
Don’t Compromise on Filter Quality – Protect Your Equipment and Machinery
Mining machinery operate in environments where dirt and contaminants are common. Whether it’s fine dust, dirt or debris from the drilling process, crushing rock or from bulk handling; these contaminants can quickly and easily make their way into hydraulic systems or into your HPU. Over time, they cause wear on important components in your hydraulic system. In mining, where equipment is expected to endure tough conditions day after day, the ability of your filtration system to cope with these challenging conditions is essential.
Key problems caused by poor hydraulic filtration in mining include:
- Frequent Breakdowns: Poor filtration leads to contaminants clogging system components, which can cause wear and unexpected failures that leads to downtime. Hengst filters ensure optimal protection, reducing breakdowns and maintaining system health.
- Increased Maintenance Needs: When your filters fails, the hydraulic system experiences more frequent repairs and part replacements, leading to rising maintenance costs. Hengst filters help reduce the need for frequent repairs, which will reduce the cost of ownership over time.
- Increased Operational Costs: Unscheduled downtime and frequent repairs in mining equipment is costly. Hengst filters minimise interruptions, allowing operators to focus on scheduled maintenance rather than unplanned and urgent repairs.
- Reduced Efficiency: When contaminants enter hydraulic systems, the machinery operates less efficiently. Hengst filters maintain ideal fluid cleanliness, ensuring your machinery runs at its best, consuming less energy and fuel.
Shortened Equipment Lifespan: Poor filtration can lead to reduced machinery and equipment operational life, which means more frequent replacements. Hengst filters can prolong your industrial machinery and equipment life.
The Critical Role of Hydraulic Filtration in Mining
Filtration plays a critical role in the performance and longevity of hydraulic systems. Contaminants like dust, dirt, water, and metal particles can enter the hydraulic fluid through various entry points, including environmental factors, wear and tear, and even during routine maintenance. These contaminants can cause a range of issues, including:
- Increased friction: Dirt and particles in the hydraulic fluid can cause more friction between moving parts, leading to wear and tear on pumps, motors, and valves. This results in decreased operational efficiency and the need for more frequent repairs.
- Clogging of filters: When contaminants accumulate in filters too quickly, the filtration system can become clogged, reducing its ability to remove further contaminants. This can lead to increased pressure on the system and can cause components to fail prematurely.
- Corrosion: The presence of moisture or water in hydraulic fluid can lead to rust and corrosion in important system parts. This further compromises system performance and increases the rate of equipment failure
By ensuring proper filtration, you are effectively safeguarding your hydraulic system from these harmful contaminants. Hengst hydraulic filters are specifically designed to prevent contamination, ensuring that fluid remains clean and that components function smoothly in the toughest environments.
FILTER QUICK TIP
How Do High Quality Filters Enhance System Efficiency?
One of the primary goals of any hydraulic system is to operate as efficiently as possible. When contaminants are able to enter the fluid and accumulate, these tiny contaminants can cause major disruptions to the system’s performance. For example:
- Reduced fluid flow: Contaminants clog the filters and narrow the passages in the hydraulic system, reducing the flow of fluid. This means the system must work harder to maintain the same performance levels, resulting in higher energy consumption.
- Overheating: As friction increases due to contaminants in the fluid, the hydraulic system’s temperature rises, which can lead to overheating. Over time, excessive heat can cause damage to seals, hoses, and other critical components that can lead to costly repairs.
By using high-quality hydraulic filters, such as Hengst Filters, you ensure that contaminants are captured. This helps to maintain fluid cleanliness and prevents unnecessary wear on hydraulic system components. The key benefits to your operation:
- Improved energy efficiency: Clean fluid ensures the hydraulic components operate smoothly, reducing the energy required to power the system.
- Optimal performance: Your hydraulic system runs at peak efficiency, reducing the chances of breakdowns and costly delays helping to control maintenance costs and avoid unplanned downtime.
- Lower operating costs: With effective filtration, the need for repairs or replacement is reduced,
Why Hengst Hydraulic Filters Are the Best Choice
Hengst hydraulic filters are built to withstand the most demanding environments in mining. These filters are engineered to maintain the performance and health of hydraulic systems in the face of extreme conditions like high dust, moisture, and extreme temperatures. Our comprehensive range of filters ensures that every part of your hydraulic system is fully protected and that your risk of downtime is reduced.
Key Benefits of Hengst Filters:
- Longer Operational Lifespan: Hengst filters are designed for durability and are proven to perform in the harshest conditions.
Lower Maintenance Costs: Hengst filters protect against contamination, significantly reducing the likelihood of system failures and costly repairs.
- Increased Productivity: With Hengst filters, mining equipment can operate at peak efficiency, minimising disruptions and maximising output.
- Comprehensive Product Range: Hengst offers a large range of hydraulic filters that are reliable for heavy-duty tasks and makes scheduled maintenance easier.
- Environmentally Friendly: Hengst filtration systems reduce environmental impact by capturing harmful contaminants before they can spread into the surrounding environment, ensuring compliance with sustainability standards.
Hengst Range of Filters for Mining Applications
Inline Filters: These filters are placed directly in the flow line, ensuring the filtration of contaminants before they reach important system components.
Return line Filters: Ensure that contaminants returning to the hydraulic tank are captured to prevent damage to the pump and other critical components.
Duplex Filters: Equipped with two filter elements, these systems allow uninterrupted operation, ensuring mining operations can continue even during maintenance.
Breather Filters: Prevents dust and contaminants from entering hydraulic reservoirs, these filters maintain the cleanliness of the fluid, even in dusty and high- humidity environments.
Suction Filters: These filters protect pumps from incoming contaminants, preventing costly damage to pumps and other hydraulic system components.
Basket Filters: These filters remove larger particles that may cause damage or system inefficiency in mining equipment.
Spin-On Filters: Easy to replace, these filters maintain oil cleanliness, ensuring smooth hydraulic system function in demanding environments.
Sensors and Measurement Technology: These sensors track fluid cleanliness, pressure, and other key parameters, providing real-time monitoring and proactive maintenance.
The Advantage of Hengst Quality Filtration
The mining industry is a tough environment where hydraulic systems must operate under extreme conditions. Hengst Filtration provides a full range of hydraulic filters specifically designed for mining machinery, ensuring that systems run efficiently, with minimal downtime and fewer maintenance costs. By using Hengst filtration (formerly Rexroth), you are investing in the longevity and reliability of your equipment and machinery.
Investing in Hengst Filtration Today – Protects Your Equipment for Tomorrow
Contact Hengst to explore our range of Industrial hydraulic filters. Don’t let contamination compromise your efficiency – choose Hengst Filtration for a cleaner, more reliable hydraulic system. Our local team is ready to help you.